Predictive Maintenance

In the competitive landscape of industrial equipment manufacturing, ensuring product reliability and customer satisfaction is paramount. In this case, we have a manufacturing client who specializes in providing high-quality equipment integrated with vibration sensors. Despite their technical prowess in manufacturing, they encountered difficulties troubleshooting and diagnosing issues with these sensors, leading to potential financial repercussions.

A global leader in the production of industrial gases was facing a major challenge regarding the monitoring of its essential reciprocating compressors. Previous failures had led to costly unexpected shutdowns, both from a production and maintenance standpoint.The presence of hydrogen made the operation of these compressors conducive to conditions that could trigger explosions, thus turning any malfunction into a risk for the environment and safety.

In order to sustain production and meet consumer demand, a sawmill needed to reduce losses due to mechanical breakdowns. Laurentide Controls' technicians and engineers working on this project installed the AMS 6500 Machinery Health Monitor to continuously monitor the health of the most critical equipment.

In today's economy, expectations for plants are becoming increasingly high: improve process performance with fewer people, increase reliability with a reduced maintenance budget, and maintain quality despite changing conditions. Process automation can meet these demands by performing tasks efficiently and autonomously with minimal employee intervention. The result is increased business productivity and efficiency.

Infrared thermography is a thermal measurement process that detects areas of heat on a surface that are invisible to the naked eye. It is an effective tool for predictive maintenance as it can help identify potential problems before they lead to equipment failure.

The planner of a paper mill was looking to digitize its lubrication routes and make its maintenance strategy more efficient. Previously, the mill had implemented a maintenance solution via complex cards, encompassing lubrication and vibration tasks. They then printed out the generated cards to perform their routes on paper. Effective communication and quality of execution of the tasks was therefore an important issue.

Our client, a global food brand, was in the final stages of implementing its first plant in Quebec. To get off on the right foot, our client turned to predictive maintenance solutions.

Our client, a mineral processing plant in Atlantic Canada, wanted to monitor the health of a critical asset, an autoclave agitator, to improve plant uptime.

Our client, a steel plant, was facing recurrent performance issues on a shear, resulting in significant asset downtime.

Our client, a French fry factory, needed to reduce losses due to mechanical breakdowns in order to sustain production and meet consumer demand.

A leading pharmaceutical manufacturing plant on the US East Coast regularly subscribes to Emerson’s Asset Condition Monitoring service to augment their reliability program.

Our client, a global mining company, had just launched operations at their new facility in Northen Quebec. From the start, the management team wanted to build a culture of reliability and proactive management of assets and equipments.

Our client, a major mining company, had just put one of its factories back into operation. From the start, managers wanted to instill a culture of reliability and proactive management of assets and equipment.