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Remote Condition Monitoring and Preventive Maintenance Remote Condition Monitoring and Preventive Maintenance
When it comes to maintenance, plants are often forced to make critical decisions with very little information.

When it comes to maintenance, plants are often forced to make critical decisions with very little information.

With traditional monitoring methods, by the time a plant manager is made aware of a problem, it's often too late to take corrective action without affecting productivity. This can result in unplanned shutdowns, safety risks for workers, and loss of revenue.

Remote Condition Monitoring answers these challenges by:

  • Replacing in-person readings in the field with constant, remote monitoring via connected sensors linked to a gateway and software.
  • ​Enabling predictive intelligence to move beyond unplanned downtime and repairs to planned, strategic maintenance.

A proactive approach can improve plant uptime, increase productivity, and protect worker safety.

Boost Job Site Efficiency
Minimize Machine Downtime
Optimize Machinery Performance
Save Time and Money: No Travel Required

The first step can be as simple as selecting one key asset to monitor in order to dramatically improve uptime.

See how (case study)

Holistic asset / fleet management

  • Seamlessly integrate all asset types
  • Manage a single or an entire fleet of sites
  • Persona-based dashboard view

Simplified predictive data analysis / prioritization

  • Real time asset health
  • ​Automated asset prioritization
  • ​Launch down into asset health information

Remote access, diagnosis and troubleshooting

  • Secure remote access to system information
  • Collaboration and remote visual inspection
  • Facilitate work order generation
We offer packages ranging from simple asset visibility to complete connected asset analysis with 24/7 support. 
 
  • Features Emerson's AMS wireless vibration monitors 
  • Available for purchase, rental or XaaS 
Contact us to find out more

Related case studies

Predictive Maintenance

Expert Training in Vibration Analysis: Achieving $60,000 in Cost Savings Through Improved Sensor Reliability

June 27, 2024
In the competitive landscape of industrial equipment manufacturing, ensuring product reliability and customer satisfaction is paramount. In this case, we have a manufacturing client who specializes in providing high-quality equipment integrated with vibration sensors. Despite their technical prowess in manufacturing, they encountered difficulties troubleshooting and diagnosing issues with these sensors, leading to potential financial repercussions.
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Predictive Maintenance

Predictive Monitoring of Compressors: An Investment in Safety and Operational Continuity That Pays for Itself in Less Than a Year

May 1, 2024
A global leader in the production of industrial gases was facing a major challenge regarding the monitoring of its essential reciprocating compressors. Previous failures had led to costly unexpected shutdowns, both from a production and maintenance standpoint.The presence of hydrogen made the operation of these compressors conducive to conditions that could trigger explosions, thus turning any malfunction into a risk for the environment and safety.
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Predictive Maintenance

Savings through continuous vibration monitoring

October 31, 2022
In order to sustain production and meet consumer demand, a sawmill needed to reduce losses due to mechanical breakdowns. Laurentide Controls' technicians and engineers working on this project installed the AMS 6500 Machinery Health Monitor to continuously monitor the health of the most critical equipment.
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Predictive Maintenance

Increasing Efficiency and Reducing Resource Needs with Predictive Maintenance and Process Automation

October 6, 2022
In today's economy, expectations for plants are becoming increasingly high: improve process performance with fewer people, increase reliability with a reduced maintenance budget, and maintain quality despite changing conditions. Process automation can meet these demands by performing tasks efficiently and autonomously with minimal employee intervention. The result is increased business productivity and efficiency.
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Predictive Maintenance

Temperature gun or thermographic camera: How to find your way around

September 20, 2022
Infrared thermography is a thermal measurement process that detects areas of heat on a surface that are invisible to the naked eye. It is an effective tool for predictive maintenance as it can help identify potential problems before they lead to equipment failure.
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Predictive Maintenance

Paper mill transforms facility maintenance management with digitalization

June 7, 2022
The planner of a paper mill was looking to digitize its lubrication routes and make its maintenance strategy more efficient. Previously, the mill had implemented a maintenance solution via complex cards, encompassing lubrication and vibration tasks. They then printed out the generated cards to perform their routes on paper. Effective communication and quality of execution of the tasks was therefore an important issue.
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Predictive Maintenance

A new plant saves costs before it even starts production

May 16, 2022
Our client, a global food brand, was in the final stages of implementing its first plant in Quebec. To get off on the right foot, our client turned to predictive maintenance solutions.
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Predictive Maintenance

Monitoring critical asset avoids 45 days of downtime

March 25, 2022
Our client, a mineral processing plant in Atlantic Canada, wanted to monitor the health of a critical asset, an autoclave agitator, to improve plant uptime.
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Predictive Maintenance

How a steel mill reduced critical asset downtime by 50% by optimizing preventive maintenance and AI

March 16, 2022
Our client, a steel plant, was facing recurrent performance issues on a shear, resulting in significant asset downtime.
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Predictive Maintenance

Quantifying risks to make strategic decisions

October 29, 2021
Our client, a French fry factory, needed to reduce losses due to mechanical breakdowns in order to sustain production and meet consumer demand.
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Predictive Maintenance

Asset Condition Monitoring Prevents Costly Downtime in Pharmaceutical Plant

April 9, 2021
A leading pharmaceutical manufacturing plant on the US East Coast regularly subscribes to Emerson’s Asset Condition Monitoring service to augment their reliability program.
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Predictive Maintenance

$10M savings with IR thermography

February 24, 2021
Our client, a global mining company, had just launched operations at their new facility in Northen Quebec. From the start, the management team wanted to build a culture of reliability and proactive management of assets and equipments.
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Predictive Maintenance

A predictive monitoring program that saves $4.5M

February 23, 2021
Our client, a major mining company, had just put one of its factories back into operation. From the start, managers wanted to instill a culture of reliability and proactive management of assets and equipment.
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Predictive maintenance technologies:

Vibration Analysis
Vibration Analysis
Lubrication & Oil Analysis
Lubrication & Oil Analysis
Ultrasonic Detection
Ultrasonic Detection
Infrared Analysis
Infrared Analysis
Ready to take the next step? Get in touch with one of our experts and let us know about your next project.

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